Production Optimization
Maximizing recovery, minimising downtime and improving efficiency from reservoir to market
Expro partners with operators worldwide to unlock more value from producing assets
Our production optimisation solutions combine surveillance, intervention and facilities expertise to increase output, reduce operating costs and extend asset life - safely and sustainably.
From Reservoir to Wellhead
Optimizing production begins at the reservoir–wellbore interface. Expro delivers clarity on inflow performance through advanced surveillance, including Reservoir Saturation Logging, Production Logging, Distributed Fibre Optic Sensing (DFOS), and multiphase metering. These insights identify hidden reserves, inefficient inflow zones, underperforming wells and integrity risks. When issues arise, our remediation toolbox — including CoilHose, Coretrax Expandable Patches, Cased Hole Services and Octopoda® Annulus Intervention — restores well deliverability without costly recompletion.
From Wellhead to Export
Production is only monetized once hydrocarbons reach the point of sale. Expro helps operators optimize facilities and networks through Early Production Facilities (EPFs), QPulse™ multiphase metering, flare gas recovery, bulk water treatment, compression, and boosting. These solutions debottleneck systems, sustain throughput, and align facilities with changing fluid compositions — protecting ROI and meeting ESG goals.
Proven Performance
- Maximizing throughput & sustainability: Expro delivered and installed gas compressors across 10 sites within 32 weeks. The solution reduced OPEX, optimised production, and reduced green house gas emissions — significantly increasing ROI while extending asset life.
- Restoring well integrity: Severe 4½″ casing corrosion was remediated with Coretrax ReLineWL expandable patches in under 24 hours, avoiding a 10-day rig-based workover, saving ~$750,000, and preventing nine days of deferred production.
- Maximizing production: In a mature North Sea well, Reservoir Saturation Logging and through-tubing perforation boosted oil production from 256 to 6,290 bbls/d while reducing water production by more than 1,000 bbls/d.
With integrated expertise from reservoir to market, Expro helps operators achieve smarter surveillance, targeted remediation, and system-wide optimization — ensuring every recoverable barrel delivers maximum economic return.
