Pipeline integrity depends on accurate inline inspection (ILI) and effective pigging, both requiring pigs to travel within a critical velocity range. Deviations can cause stalled tools, missed contaminants, or incomplete data - compromising safety and compliance.
Velonix™ solves this challenge with a non-intrusive, bolt-on, mobile flow control system that delivers real-time, automated velocity regulation without modifying pipeline infrastructure. The system integrates three key components: a clamp-on ActiveSONAR meter for direct velocity measurement, computer-controlled throttling valves, and a purpose-built control unit for closed-loop regulation of pipeline flowrates and pressures. Combined with Expro's own Data to Desk platform, operators gain immediate visibility and control from any location or device, allowing for faster and more informed decision making and project visibility. This approach enables accurate velocity control under varying conditions, including high or low flow pipelines and alternative propellant scenarios.
During live pipeline pigging operations, the system affords a level of regulation and accuracy previously unattainable. By enabling automated control without altering pipeline infrastructure, the solution significantly reduces downtime, operational complexity, and risk. It allows pigging in segments previously deemed unsuitable due to flow constraints, expanding inspection coverage and compliance.
This velocity management technology enhances safety by minimizing the risk of tool stalling or surging, enhances cleaning effectiveness, improves inspection quality while decreasing the number of ILI re-runs, and reduces reliance on costly alternative propellants or manual interventions.
It delivers measurable cost savings, scheduling flexibility, and sets a new standard for precision in flow control. Velonix™ paves the way for smarter, more adaptive pipeline systems with optimized pig control, every run, every line.
