Case Study

From stuck to success: Expro’s innovative pigging solution

In Brief

Custom pigging enabled safe cleaning of previously "unpiggable" pipeline

Customer Challenges

  • One of our customers in North America required internal cleaning of a 6 inch pipeline segment that had not been cleaned or inspected for integrity in many years
  • All previous attempts at traditional pigging resulted in pigs becoming stuck due to heavy debris and contaminants
  • The pipeline’s condition and contaminants prevented sensor readings, meaning any In-Line Inspection (ILI) smart pig would not generate reliable data
  • Without thorough cleaning, any ILI smart pig would likely become stuck, necessitating costly excavation, cut-out, and repair of the pipeline segment

Expro Excellence

  • Expro was selected for the project due to advanced mechanical and chemical cleaning techniques
  • Engineered and delivered a custom pigging plan with a progressive
    approach:
    • Utilized custom, highly deformable pipeline pigs
    • Applied advanced pipeline cleaning chemicals
    • Used traditional pipeline cleaning pigs in succession
  • Successfully passed over 20 cleaning pigs through the segment previously  deemed “unpiggable,” effectively removing debris and contaminants 
  • Expro’s solution enabled safe, efficient cleaning where all prior
    attempts had failed

Value to Client

  • Prevented future pig cut-outs, saving the client significant time and cost
  • Enhanced pipeline production increasing throughput while decreasing restriction
  • Improved the quality of data acquired during the ILI smart pig integrity inspection
  • Delivered a reliable, cost-effective solution for a new client, demonstrating Expro’s capability to solve complex pipeline challenges
  • The achievement ensured the pipeline was ready for inspection, reducing operational risk and supporting asset integrity

Contact

For further information, please contact pipelineservices@expro.com.