Case Study

Expro delivers production optimization through enhanced mercury removal bed configuration

In Brief

Expro's onsite mercury measurements enabled optimized treater performance improving product quality and removing hazardous compounds

Customer Challenges

  • Expro’s client operated zinc oxide beds for offshore hydrogen sulfide (H2S) and mercury removal, with two beds operating either in series or parallel 
  • Conflicting data from previous vendors raised doubts about the performance of the beds, and the optimum configuration to maximize mercury removal 
  • Removal of H2S and mercury was required to meet export specifications and to maintain safe operations 
  • Expro were consulted to obtain a more detailed evaluation of treater bed performance

Expro Excellence

  • Expro mobilized specialized equipment and expert chemists to perform an in-depth survey of mercury distribution across the platform 
  • Mercury concentrations were measured at multiple sample points across the process, with zinc oxide beds in varying operating configurations, to allow identification of the optimum arrangement 
  • Additional points were sampled after those originally planned were flagged by Expro’s specialists as unsuitable or unlikely to give representative samples
  • Expro’s data gave clear indication as to the optimal treater bed configuration to maximize mercury removal
  • Monitored mercury concentrations in export gas throughout the project

Value to Client

  • Confirmed the optimum configuration of the zinc oxide beds for mercury removal, maximizing product value 
  • Identified the worst performing bed, allowing the client to proactively plan removal media replacement 
  • Client was able to provide accurate design parameters for treater bed upgrades
  • Expro proposed a further analysis campaign which would deliver further value once bed switch outs have been conducted

Contact

For further information, please contact WFM@expro.com.