Total E&P contacted Expro to assist with a non-explosive cutting operation. The objective of this operation was to cut away the flapper lockout tool stuck inside the Tubing Retrievable Surface Controlled Subsurface Safety Valve (TRSCSSV); this was an integrity issue that required an engineered approach, without any damage to the TRSCSSV completion item
Due to the narrow restriction of 1.5" in the Flying Lead Orientation Tool (FLOT), another non-explosive solution was not available in the market to cut the FLOT
Expro Excellence
Expro proposed the Radial Cutting Service using the MCR oil tools. Total, Expro, and MCR together have managed to create a bespoke solution for Total by redesigning the current MCR systemand by cutting the FLOT in half, allowing the FLOT to retrieve in two sections
The operation was performed in a gas environment, narrow space restriction, shallow depths to be able to cut the 0.375" thick section of the FLOT
Using Expro's field experience and MCR's designing services, a solution was created that allowed Total to have the FLOT to be parted in two and no damage to the TRSCSSV component. A special RCT cutter was designed, allowing two cuts to be made at one single point
Value to Client
Intensive planning resulted in continuous operations with zero NPT
By utlising Expro's solution the contracted E-line company was able to minimise the deck space
No damage to the TRSCSSV from the RCT cut and well integrity was maintained